Instructions for Smart Nickel Metal Hydride (NiMH) Battery Belt
Model NiMH1345 13.2 Volt (60 Watt/hour) & Charger
By Impact Televideo
Maximum battery output capacity is best achieved if charging
occurred, or was topped up, within a day before use (allow
several hours for the battery to cool after charging if used for
heavy Amperage applications).
There is no need to charge this battery immediately after use,
as long as it isn't totally drained (charge within a day before
next use).
Disconnect battery from the equipment it is powering, when
Voltage drops below 10 Volts or light starts to dim significantly.
Most video equipment cuts itself off before that anyway (10.5 to
11.5 Volts), but some equipment does not have auto cut-off circuitry
(such as lights). If you drain this battery well below 10 Volts,
you could cause damage to the batteries by reversing the polarity
of some cells & thereafter you will get reduced Voltage &
less life from this battery.
Use only the Mascot 2415 (3 Amp), or 2215/2116 (1.5 Amp), or 2115/2116
(0.7 Amp), or 2515 (1.5 Amp DC), NiMH chargers sold, wired &
smart programmed specifically for this battery. In any case, never
use a smart NiMH charger higher than 4.5 Amps & never use a
charger intended for a different battery chemistry such as Lead
Acid, Ni-Cad, or Lithium. Use of an improper charger could result
in battery damage or reduced output & lifespan.
This battery has a thermistor (temperature sensing
device) built in, which interfaces with the Mascot 2415, 2215/2216,
2115/2116 & 2515 chargers sold by Impact Televideo, that tells
it when charging is complete. It also tells the charger if the battery
is outside the normal charging range of 0°C to 40°C (32°F
to 104°F) & prevents charging if battery is not in this
range (charger LED will be green
with short flashes
of orange).
There is a 13 Amp polyswitch built inside the battery, which acts
like a self resetting circuit breaker (once the short or overload
has been removed). Design is for peak loads up to 171 Watts.
This is a nominal 13.2 Volt battery (11 cells) which is ideally
suited for 13.2 Volt DC incandescent lights and most pro & semi-pro
video applications.
Ideal maximum power draw should be limited to about 3 Amps
(40 Watts) on a continuous basis, but peak draws of up
to 13 Amps (171 Watts) can be allowed for a very short period. Capacity
of 60 Watt/hours is based on a 12 Watt draw rate for 5 hours. Higher
Wattage draw rates than this will diminish Watt/hour capacity, as
well as draw down the Voltage level to unacceptable levels for some
equipment. For example, a 100 Watt 12 Volt DC light running constantly,
may drop under 12 Volts after a few minutes, on a new, fully charged
& formed battery. To get maximum capacity if battery hasn't
been used for several months, exercise it once or twice by draining
it (not below 10 Volts) & recharge.
There is one 4-pin XLR chassis mounted professional connector which
can be used for powering equipment, or for charging with Mascot
chargers. Pins 1 (negative) & pin 4 (positive) are video industry
power standard. Normally pins 2 & 3 are not used, however the
Mascot charger & this battery (model NiMH1345), uses pin 2 &
pin 1 for temperature sensing.
This battery is optimized to discharge in the range of -20°C
to 50°C (-4°F to 122°F). It is possible to use the battery
slightly outside this range, but capacities will be diminished.
If using the battery for a continuous heavy load (70 Watts or more),
it is desirable to start using the battery at a lower temperature
than the maximum 40°C (104°F) allowed, to leave head room
for the battery to heat up without tripping the thermostat. If
possible, let the battery cool to room temperature for several hours
after charging is complete.
Recommended storage temperatures are between -20°C to 35°C
(-4°F to 95°F).
It is ideal for longer battery life to start the charge
when the internal battery has cooled to room temperature (about
25°C or 77°F or less). If you start the charge
just after the battery received extended heavy duty use (which heats
up the battery), or where the battery has been in a very warm environment
just under 40°C (104°F), the charger will start to charge,
but as it heats up the battery during charging, if the battery reaches
the 60°C (140°F) temperature, the thermistor will trip the
charger into error mode as a safety precaution to prevent overheating
the battery. The charger LED will indicate error by flashing
equally between orange
& green & it will not quite completely charge the
battery (skips top-off & trickle charge stages). In such error
LED situation, unplug the charger for several hours & let the
battery cool down to room temperature, then plug the charger back
in so it may finish charging the battery. You will not be able to
overheat the battery during charging (because it has thermistor
protection), but if charging doesn't start about room temperature,
you may not be able to fully charge the battery either. For the
technically inclined, if you want to verify that the internal temperature
of the battery is at room temperature or less (about 25°C or
77°F or less), measure the resistance across the battery XLR
pins 1 & 2 with an ohm meter (should be 10,000 ohms or higher)
without the charger plugged into the battery.
The battery is attached to a belt with a quick snap connector.
Take care not to drop the battery when undoing the belt.
After the "fast" (main or bulk) charge
(33% charge rate or max. 3 hours using a Mascot 2215/2216 charger,
or 15.5% or max. 6.4 hours using a Mascot 2115/2116 charger) the
charger will automatically switch when almost full to "top-off"
charge for about 30 minutes (240 mA which is 5.3% charge rate for
2215/2216 charger, or 100 mA which is 2.2% charge rate for 2115/2116
charger) & then switch to "trickle"
charge indefinitely (100 mA which is 2.2% charge rate for 2215/2216
charger, or 30 mA which is 0.66% charge rate for 2115/2116 charger).
There is no harm in leaving the charger plugged into the battery
for several days, as the trickle charge isn't enough to damage the
battery (model NiMH1345).
No need to worry about memory problems, NiMH battery chemistry
has almost no memory retention at all.
Be aware that this is a nominal 13.2 Volt battery which is ideally
suited for most video applications, it is not a nominal 12 Volt
battery. Incandescent lights designed for 12 Volts will burn up
to 40% brighter at 13.2 Volts, but may occasionally cause old bulbs
to burn out prematurely. This battery has the most ideal voltage
compromise between 12, 13.2 & 14.4 Volt systems.
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For more information call (519) 657-4505 or e-mail Doug Hembruff.
Last updated November 20/2007
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